Development of a new type high-efficient inner-cone hydrocyclone

Highlights The typical hydrocyclone might not get a satisfactory efficiency for a gas–liquid separation. We describe the design idea and procedure of a new inner-cone hydrocyclone (ICH). The new ICH does enhance the gas–liquid separation theoretically and practically. The new ICH has a lower pressure drop compared with that of the …

Design of liquid–liquid separation hydrocyclones using …

However, the hyperbolic swirl chamber has a greater potential for the reduction of effective length of hydrocyclone with maintaining high separation efficiency. In addition, a hydrocyclone with truncated hyperbolic swirl chamber and tail pipe provides very long reverse flow core and yields 17% and 33% higher efficiency than that of full ...

Minerals

Our ® hydrocyclones feature: • High process performance efficiency • High capacities • Tough casings • A wide range of wear-resistant lining options for maximum longevity Featuring a laminar spiral inlet geometry design, ® hydrocyclones are engineered to deliver excellent efficiency, capacity and long wear …

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A high-efficiency hydrocyclone designed by response …

A high-efficiency hydrocyclone was designed by response surface methodology to evaluate the recycling of acid hydrolysis residues from titanium dioxide (TiO 2) production as a study case.TiO 2 is an important product and the world's best white pigment. During its production from ilmenite (FeTiO 3) by the sulfuric acid method, the incomplete reaction …

(PDF) CFD Modeling of Hydrocyclones—A Study of Efficiency of

The performance of hydrocyclones is evaluated by using Computational Fluid Dynamics (CFD), and it is characterized by the pressure drop, split water ratio, and particle collection efficiency.

(PDF) A high-efficiency hydrocyclone designed by response …

A high-efficiency hydrocyclone was designed by response surface methodology to evaluate the recycling of acid hydrolysis residues from titanium dioxide (TiO2) production as a study case.

Miniaturization of Hydrocyclones by High‐Resolution …

entirely passive design without the need for precise control over inlet flow rates to maintain high separation efficiency. For example, a commercial hydrocyclone with 125 mm chamber diameter operating at inlet pressures up to 124 kPa, corresponding to a feed rate of 6.4 L/s, was shown to be ... hydrocyclones for high throughput operation using ...

Research on the Enhancement of the Separation …

The economic and efficient treatment of mixed media in offshore produced fluids is of great significance to oilfield production. Due to the small space and limited load-bearing capacity of offshore platforms, …

Hydrocyclone

Hydrocyclone is easy to operate, with high production capacity and high separation efficiency. It is widely used in classification, desliming, concentration, sorting, and other operations. Further Reading. Chu L-Y, Chen W-M (2002) Rotational flow separation theory. Metallurgical Industry Press, Beijing

eJPX High Efficiency Separator

High Efficiency Liquid-Solid Separators The eJPX is a higher efficiency version of the JPX Separator that removes up to 98% of solids 44 microns (325 mesh) and larger in a single pass. The eJPX is the ideal solution for industrial and commercial applications where finer solids filtration is required.

CFD Modeling of Hydrocyclones—A Study of Efficiency of

The dynamics of hydrocyclones is complex, because it is a multiphase flow problem that involves interaction between a discrete phase and multiple continuum …

HYDROCYCLONES

The size and shape of the vortex finder, the shape, of the chamber into which the feed liquid is injected and the geometry of the feed inlet all dictate the details of the flow pattern which will often include recirculatory streams (see Figure 5).. Due to this complexity many authors have produced correlations for both the separation efficiency and the …

Solid/liquid separation performance of hydrocyclones with …

The separation efficiency of Bezier-Curved-Cone hydrocyclone (BCCH) designed using control points is up to 69.24 %, and the separation efficiency of Spline-Curved-Cone hydrocyclone (SCCH) designed using data points is up to 73.30 %, both of which are higher than that of the conventional Thew's class hydrocyclone (with a …

[PDF] A 3D-printed mini-hydrocyclone for high throughput …

3D-printed miniaturized hydrocyclones can be part of a library of standardized active and passive microfluidic components, suitable for particle-liquid separation, and it is expected that this elegant approach can surmount the shortcomings of other micro fluidic technologies such as clogging, low-throughput, cost and difficulty in …

Separation efficiency and pressure drop of cyclones at high

The design of aerocyclones operating at high temperatures is still a difficult problem, because practical experiences show that the separation efficiency really obtained is mostly smaller than calculated. ... Effect of inner wall configurations on the separation efficiency of hydrocyclone Article 06 November 2019. Experimental and numerical ...

Development of a novel high-efficiency dynamic hydrocyclone …

A dynamic hydrocyclone (DH) is a high-efficiency separator, but the oil core dispersion phenomenon was observed when the split ratio was small in the experiment.

Minerals expands hydrocyclone range

The recently launched 2 took this product range a step further with enhanced performance and design. The 2 hydrocyclone marked a new era in separation technology, with its LIG+ TM advanced laminar spiral inlet and size of the feed chamber, delivering performance unlike any other cyclone on the market and 30% more …

Particle separation efficiency in two 10-mm hydrocyclones …

DOI: 10.1016/J.JTICE.2008.08.006 Corpus ID: 93858728; Particle separation efficiency in two 10-mm hydrocyclones in series @article{Hwang2009ParticleSE, title={Particle separation efficiency in two 10-mm hydrocyclones in series}, author={Kuo-jen Hwang and Sin-Yi Lyu and Youichi Nagase}, journal={Journal of The Taiwan Institute of Chemical …

Design of an Optimized Hydrocyclone for High Efficiency …

Hydrocyclones are centrifugal devices used to perform the separation of a discrete phase (solid or liquid) from a continuous one. Depending on the process goal, …

Phone: 812-280-1854 High Efficiency Cyclones

Phone: 812-280-1854 High Efficiency Cyclones. Phone: 812-280-1854 y CyclonesSimple to build, hard to engineerHigh-Eficiency …

New 650 model expands the innovative ® 2 hydrocyclone …

Improvements in efficiency and bypass demonstrated by the latest addition to the ® 2 hydrocyclone range translate to operational savings for brownfield sites and reduced capital expense for greenfield projects. ... As the first commercial high-efficiency hydrocyclone, it has been providing mining customers across the globe with …

Our Range of ®-branded Hydrocyclones |

At , we've been an innovative leader in manufacturing hydrocyclones for over 45 years. Our original ® hydrocyclone set new industry benchmarks with its innovative laminar spiral inlet geometry design and corner-less 3D curvature, which improved cyclone performance by decreasing turbulence and increasing capacity, efficiency and wear life. …

A high-efficiency mini-hydrocyclone for microplastic …

DOI: 10.1016/j.jwpe.2022.103084 Corpus ID: 251824292; A high-efficiency mini-hydrocyclone for microplastic separation from water via air flotation @article{Yuan2022AHM, title={A high-efficiency mini-hydrocyclone for microplastic separation from water via air flotation}, author={Fangyang Yuan and Xiaoyin Li and Wei …

Development of a novel high-efficiency dynamic hydrocyclone …

DOI: 10.1016/J.CHERD.2017.12.030 Corpus ID: 103802888; Development of a novel high-efficiency dynamic hydrocyclone for oil–water separation @article{Huang2018DevelopmentOA, title={Development of a novel high-efficiency dynamic hydrocyclone for oil–water separation}, author={Long Huang and Song-sheng …

Optimization of the design and performance of hydrocyclones …

Section snippets Experimental methodology. To obtain the empirical equations for overall efficiency (η) and Euler number (Eu), twenty-five (25) different configurations of hydrocyclones have been built.The geometric variables chosen were the relationship between cylindrical section diameter with the feed diameter (Di/Dc), the …

USE OF A NEW MODEL TO REPRESENT …

Corrected efficiency (%) calculated from size analysis 100 New model (K.T.) Lynch Harris Plitt-Reid Rf = 0.479 or 47.9% Comparison of the corrected efficiency E c, calculated from the experimental actual efficiency E a, with the corrected efficiencies predicted from the various models. Solid line corresponds to y=x.

How to ensure high-efficiency cyclone operation |

Here are some ways you can improve the efficiency of your classification and separation: Choose a high-efficiency hydrocyclone such as ® 2 with advanced LIG+™ …

How to ensure high-efficiency cyclone operation |

Here are some ways you can improve the efficiency of your classification and separation: Choose a high-efficiency hydrocyclone such as ® 2 with advanced LIG+™ laminar spiral inlet design which enables the ® 2 cyclone to classify up to 30% more feed slurry, while occupying the same footprint as other hydrocyclones. With up to 15% …

Design of an Optimized Hydrocyclone for High Efficiency …

Hydrocyclones are centrifugal devices used to perform the separation of a discrete phase (solid or liquid) from a continuous one. Depending on the process goal, particle classification, or thickening, it is possible to enhance the performance of these devices by optimizing their geometric relationships. In this study, innovative geometric …

Optimization design of hydrocyclone with overflow slit

Hydrocyclones are commonly used rotary flow separation and classification devices in industrial applications, owing to their simple structure, high separation …

Effect of particle self-rotation on separation efficiency in …

Particle self-rotation affects the separation efficiency of mini-hydrocyclones. ... An experimental study proved that the tangential velocity gradient in a hydrocyclone causes high-speed rotation of particles [6]. In addition, in the quasi-free vortex region of the hydrocyclone, particle rotation generates additional Magnus lift force pointing ...

Minerals

Our ® hydrocyclones feature: • High process performance efficiency • High capacities • Tough casings • A wide range of wear-resistant lining …

high efficiency hydrocyclone fx500j

High Efficiency Hydrocyclone Classifier A hydrocyclone classification of the slurry by centrifugal force and it is a hydraulic classifier device is an efficient hydrocyclone mineral classification of fine particles removing the mud concentration equipment are widely used in black golden nonferrous metals nonmetallic mine tailings areas .

Development of a novel high-efficiency dynamic …

Abstract. A dynamic hydrocyclone (DH) is a high-efficiency separator, but the oil core dispersion phenomenon was observed when the split ratio was small in the …

An overview of operating parameters and conditions in …

To the best of authors' knowledge, although the first patent on the hydrocyclone is about 128 years old, to date, there are just a few reviews on …

Effect of rheology and solids concentration on hydrocyclones

Despite several advances in the field of separations in hydrocyclones, achieving high separation efficiency in these devices when operating with concentrated non-Newtonian suspensions is still a challenge, and any improvement in this aspect can be a significant contribution.Thus, the objective of this study was to evaluate the behavior of …

High-Efficiency Cyclone Features | Heumann …

Useful for making compact high capacity designs. Reduce erosion when there is high particulate loading; Method of providing increased collection efficiency when increasing inlet or outlet velocity are not desirable; …

6 Factors That Affect Hydrocyclone Performance

A low feed pressure results in a coarser cut, while a high feed pressure results in a finer separation. Pressure can be decreased by decreasing the flow rate, or it can be increased by increasing the flow rate. When optimizing the performance of Hydrocyclone, be it a coarser cut or finer cut, look to the Pump that's feeding the …