Soft measurement of ball mill load based on multi-classifier …

Aiming at the problem that the traditional Dempster-Shafer (D-S) evidence theory obtains counter-intuitive results when dealing with conflicting evidences, a new index of evidence dissimilarity measure and an improved evidence combination method are proposed in this paper, which are verified through numerical examples and UCI datasets by comparing …

Progress in measuring and modelling load behaviour in …

It is difficult to measure the charge physical quantities and hard to validate the correctness of charge motion simulation. To this end, an instrumented ball which is capable of measuring the charge physical quantities was designed. The laboratory ball mill was lined with 12 pieces of trapezium lifters and filled with J b = 25% grinding balls ...

Progress in measuring and modelling load behaviour in pilot …

I.E 9~12-B 1201 1202 M.H. Moys et al. In 1985 Moys [4] pioneered the use of conductivity probes for analysing load behaviour in pilot ball mill. He explored the effect of load volume, mill speed and slurry rheology on load behaviour in …

Rock Size Online Measurement for Grinding Optimization

A preliminary version of digital twins in ball mill will return to the mill operation the PSD in the mill discharge, leading to some control action to get the targeted P80. Define the …

Mechanism characteristic analysis and soft measuring …

An operational optimization control for a mineral grinding process is limited by unmeasured load parameter inside a ball mill given its complex and unclear production mechanism.

Toe angle measurement for SAG mill control at Lihir gold …

SAG Mill process control classically maintains the SAG mill volumetric filling within a set operating range. Typically a SAG mill weight measurement, by either bearing pressure transducers or load cells, is used as an inferred measurement of volumetric filling. To maintain volumetric filling within a set operating range the SAG weight setpoint use for …

Soft measurement of ball mill load based on multi-classifier …

In the process industry, the ball mill is a large-scale basic equipment, which is widely used for material crushing [].Due to the limitation of rotating working conditions, it is difficult to accurately detect the key load parameters in the mill, including ball-charge volume ratio (BCVR) and material-ball volume ratio (MBVR).

Monitoring the fill level of a ball mill using vibration sensing …

Ball mills are extensively used in the size reduction process of different ores and minerals. The fill level inside a ball mill is a crucial parameter which needs to be monitored regularly for optimal operation of the ball mill. In this paper, a vibration monitoring-based method is proposed and tested for estimating the fill level inside a …

Ball Charge and Grinding Efficiency

SAG mill optimization to feed ball mill optimized P80. Most SAG mill are not optimized for the combined SAG & Ball mill throughput such as: SAG & Ball mill % ball content SAG % ore content SAG grate size and end mill design including grate geometry, location, shape, pan cavity, recycle % in pan cavity, et. al.

Modeling Load Parameters of Ball Mill in Grinding Process …

A selective ensemble multisource information approach that can effectively fusion the shell vibration, acoustical and mill motor current signals with improved model generalization is proposed. Due to complex dynamic characteristics of the ball mill system, it is difficult to measure load parameters inside the ball mill. It has been noticed that …

Calculate and Select Ball Mill Ball Size for Optimum Grinding

Based on his work, this formula can be derived for ball diameter sizing and selection: Dm <= 6 (log dk) * d^0.5 where D m = the diameter of the single-sized balls in …

Measurement of Steel Ball Impacts Inside a SAG Mill

These mills use steel balls that go up to 6.5" in diameter and have a high risk of fracturing the internal linings of the mill. Potential impacts of the steel balls against the mill lining will be generated if the rotational speed of the mill is greater than that required for the ball to fall on the ore rock and fracture it.

Grinding Media Wear Rate Calculation in Ball Mill

The original ball load in the mill was 6614 lb. (3000 kg.) and the load at the end of the 694 hr. was 6338 lb. (2874.8 kg.). During this time, 590 lb. (267.6 kg.) of balls less than 3 in. (76.2 mm.) in diameter were discarded from the mill. The screen analysis of the ball charge at the end of the operation is shown in Table 20.

Mechanism characteristic analysis and soft measuring …

This paper is aimed at providing the current knowledge of mill load soft measuring methods based on mechanical vibration and acoustic signals; this knowledge can be valuable for future research. The rest of this paper is organized as follows: Section 2 analyzes the mill load measuring problem in the practical grinding …

Inferential measurement of SAG mill parameters III: inferential models

1.. IntroductionThis paper describes inferential models of the mill inventory and various streams in the primary grinding circuit and is a continuation of earlier work (Apelt et al., 2001a).The models presented below in Step 3 of the inferential models section recapitulate models presented in the initial paper (Apelt et al., 2001a).This paper is …

Ball Mill Circulating Load

Calculating a grinding circuit's circulating loads based on Screen Analysis of its slurries.. Compared to %Solids or Density based Circulating load equations, a more precise method of determining grinding circuit tonnages uses the screen size distributions of the pulps instead of the dilution ratios.Pulp samples collected around the ball mill or rod …

BALL MILLS Ball mill optimisation

Ball mills and grinding tools Cement ball mills are typically two-chamber mills (Figure 2), where the first chamber has larger media with lifting liners installed, providing the coarse grinding stage, whereas, in the second chamber, medium and fine grinding is carried out with smaller media and classifying liners.

Procedure for determination of ball Bond work index in …

The Bond ball mill grindability test is run in a laboratory until a circulating load of 250% is developed. It provides the Bond Ball Mill Work Index which expresses the resistance of material to ball milling.This happens after 7–10 grinding cycles, which shows that the procedure is a lengthy and complex one and is therefore susceptible to …

Soft measurement of ball mill load under variable working …

In actual industrial production, labeled sample data of a ball mill is difficult to obtain under variable working conditions. Aiming to realize the soft measurement of ball …

A Review of the Grinding Media in Ball Mills for Mineral …

The ball mill is a rotating cylindrical vessel with grinding media inside, which is responsible for breaking the ore particles. Grinding media play an important role in the comminution of mineral ores in these mills. This work reviews the application of balls in mineral processing as a function of the materials used to manufacture them and the …

Ball Mill Design/Power Calculation

The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, …

(PDF) The Ball Mill Load Measuring algorithm though …

PDF | On Jan 1, 2018, Yingmin Yi and others published The Ball Mill Load Measuring algorithm though Grinding tone signal based on GA | Find, read and cite all the research you need on ResearchGate

Mill Load Measurement

where L b stands for steel ball load, L w for water load, L m for material load, φ for material-ball ratio, φ mw for grinding concentration, φ bf for medium filling ratio, φ bmw for filling ratio, ρ b for steel ball density, ρ m for material density, ρ w for water density, μ for void content, generally 0.38, V mill for the effective volume of the mill, V m …

BALL MILLS Ball mill optimisation

sumption is used for grinding. Inoptimising the process, the grinding tools will have a significant impact on lower production c. ts.Ball mills and grinding toolsCement ball …

Multi-residual unit fusion and Wasserstein distance-based

This paper proposes the ball mill load recognition algorithm (MRUF-WD) based on multi-residual unit fusion (MRUF) and Wasserstein distance transfer learning to address the problem of accurately judging the working state parameters during ball mill grinding operations. The proposed algorithm can significantly enhance the processing …

Load behavior and mill power

The breakage kinetics [1–3], load behavior [4,5] and mill power [6,7] have been investigated in terms of ball size, interstitial filling, speed of the mill and other variables [8]. However, very little research has been done on integrating modern day technology into specifying the optimal operating conditions of these pre-historically ...

Zhuo LIU | Northeastern University (Shenyang, China), …

Mechanism characteristic analysis and soft measuring method review for ball mill load based on mechanical vibration and acoustic signals in the grinding process. Article. Nov 2018;

Mechanism characteristic analysis and soft measuring …

The rest of this paper is organized as follows: Section 2 analyzes the mill load measuring problem in the practical grinding process. Section 3 reviews the …

Soft measurement of ball mill load based on multi-classifier …

In the process industry, the ball mill is a large-scale basic equipment, which is widely used for material crushing [].Due to the limitation of rotating working conditions, …

Measurement of electrical energy consumption in a Bond ball mill

The digital energy meter was previously tested and evaluated in Bond ball mill Work Index testing where direct measured comminution energy of ores processed in the Bond ball mill were compared ...

Progress in measuring and modelling load behaviour in …

DOI: 10.1016/S0892-6875(96)00116-1 Corpus ID: 108640676; Progress in measuring and modelling load behaviour in pilot and industrial mills @article{Moys1996ProgressIM, title={Progress in measuring and modelling load behaviour in pilot and industrial mills}, author={Michael H. Moys and Martin A. van Nierop and I. Smit}, journal={Minerals …

The Ball Mill Load Measuring algorithm though Grinding tone signal

For a high energy loss and complex system of ball mill, this paper provide a ball mill load detection method based on genetic algorithm optimizing BP neural network. The effective frequency range of mill sound signal is analyzed. The soft measurement model of mill load based on mill sound signal is built. In order to solve the problem which converge...

The Ball Mill Load Measuring algorithm though …

So far, the main method to measure the ball mill load are direct and indirect methods. The direct method has been put forward in the international mineral processing congress at 1973. The direct method use pole to measure the height of ore pulp liquid level to get the load. It cannot be popularized since the problems of pole damage

Load Cells

High quality UPL, CPL, HBS, CBS, TLS and SUB Load Cells available for delivery from stock, to satisfy the needs of the South African market. ... The CLP loadcell is used in various high capacity compression applications such as, hoppers and ball mill weighing, etc. ... The SUS Loadcell is an S-type (Stainless Steel) loadcell used to measure ...

Ball Mill Design/Power Calculation

The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and …

Grinding Mills | Mineral Processing Equipment | CITIC HIC

3. The maximum ball loading capacity of AG mill is calculated at 3% of effective mill volume, while the SAG mill with ball loading capacity at 15% of mill volume. 4. The operating speed is usually 75% of critical speed of mill, the variable frequency speed regulation is ideally somewhere between 5% to 10% of rated speed.